MIG & TIG
Nickel Alloy Filler Metal 61
AWS ERNi-1
UNS N02061
The nominal composition (wt%) of ERNi-1 weld metal is 96Ni, 3Ti. This filler metal is used in forgings and castings for welding industrial pure nickel (B160, B161, B162 and B163, UNS N02200 and N02201 according to ASTM standards) by tungsten gas welding, metal gas welding, submerged arc welding and plasma welding. The filler metal contains sufficient Ti to control the porosity in the weld metal when using these welding methods
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Product Detail
Specifications:
AWS A5.14 ERNi-1 / ASME SFA 5.14 ERNi-1 / UNS NO2061 / ASME IXF-41
⁎We will strictly produce the nickel alloy filler metal 61 according to AWS A5.14.
Key Features:
• For welding of nickel 200 or 201.
• Also for overlay on steel as well as repairing cast iron castings.
• It can also be used for dissimilar joints between nickel or nickel alloys to stainless or ferritic steels.
•Has good corrosion resistance particularly in alkalis.Base Materials:
Matching nickel base alloy: NO2200, NO2201, 2.4060, 2.4061, 2.4066,2.4068.
Dissimilar welds: nickel alloys to low alloy/CrMo/stainless steel.
Cladding: surfacing a wide range of steels, and also as a buffer layer.
Cast iron: can prove useful on a range of cast irons.
Typical Applications:
• Trays, baskets, and fixtures are utilized in various heat treatments such as carburizing and carbon nitriding.
• Refractory anchors, strand annealing and radiant tubes, high-velocity gas burners, etc.
• Insulating cans in ammonia reformers and catalyst support grids utilized in the nitric acid manufacturing process.
Welding Positions:
Flat; Horizontal; Overhead; Vertical-Down; Vertical-Up
Shielding Gas:
MIG 75% Ar / 25% He TIG 100% Ar
Chemical Composition
% | Ni | C | Mn | Fe | S | Si | Cu | Al | Ti | P | OET |
---|---|---|---|---|---|---|---|---|---|---|---|
Min | 93 | - | - | - | - | - | - | - | 2 | - | - |
Max | - | 0.15 | 1 | 1 | 0.015 | 0.75 | 0.25 | 1.5 | 3.5 | 0.03 | 0.5 |
Deposited All Weld Metal Properties % (AW)
Tensile Strength | Yield Strength | Elongation |
---|---|---|
66,000 psi | 38,000 psi | 28% |
Typical Welding Parameters
Diameter (in) | Diameter (m'm) | Process | Volt | Amps (flat) | Amps (V/OH) |
---|---|---|---|---|---|
0.035 | 0.9 | GMAW | 26-29 | 150-190 | Spray Transfer 100% Argon |
0.045 | 1.2 | GMAW | 28-32 | 180-220 | Spray Transfer 100% Argon |
1/16 | 1.6 | GMAW | 29-33 | 200-250 | Spray Transfer 100% Argon |
1/16 | 1.6 | GTAW | 14-18 | 90-130 | 100% Argon |
3/32 | 2.4 | GTAW | 15-20 | 120-175 | 100% Argon |
1/8 | 3.2 | GTAW | 15-20 | 150-220 | 100% Argon |
Form
Welding Wire
Welding Rod
Diameters /Packaging
Product | Diameter | Length, | Packaging |
---|---|---|---|
Wire For MIG/GMAW Welding | 0.8mm /1.0mm /1.2mm /1.6mm /2.0mm /2.4mm /2.5mm /3.2mm | - | 33 lbs (15kgs) |
Rods For TIG/GTAW Welding | 2.0mm /2.4mm /2.5mm /3.2mm /4.0mm /5.0mm | 915mm- 1000mm | 11 lbs (5kgs) |
Wire For SAW Welding | 2.0mm /2.4mm /2.5mm /3.2mm /4.0mm /5.0mm | - | 60 lbs (27kgs) |