Thermal Spray Wire
TAFA 78T
Inconel 718 Thermal Spray Wire
Key Features:
Alloy 718 is a solid wire specifically designed for arc spray systems. It produces a self-bonding nickel-chromium-molybdenum deposit with excellent high temperature oxidation and corrosion ,resistance. Alloy 718 can be used for dimensional restoration of parts.
Supply Size: 1.2mm /1.6mm /2.0mm /3.2mm or Customized
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Product Detail
Application:
Chemical Composition(%)
Grade | Ni | Cr | Fe | Nb+Ta | Mo | Ti | Al | Co | C | Mn | Si | P | S | Cu | B |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Alloy 718 | 50.0-55.0 | 17.0-21.0 | Bal | 4.75-5.5 | 2.8-3.3 | 0.65-1.15 | 0.2-0.8 | ≤ 1.0 | ≤0.08 | ≤ 0.35 | ≤ 0.35 | ≤0.015 | ≤0.015 | ≤0.3 | ≤ 0.006 |
Typical Characteristics:
Typical Hardness | Bond Strength | Deposit Rate | Deposit Efficiency | Machilityineab |
---|---|---|---|---|
HRC 30 | 9000 psi | 10 lbs /hr/100A | 70% | Good |
Recommended Spray Parameters:
Diameter | Air Pressure | Voltage | Amperage | Standof |
---|---|---|---|---|
1/16” (1.6mm) | 50-60 psi | 29-32 | 100-150 | 4-6 in (10-15 cm) |
Thermal Spray Processes
Our primary thermal spray processes are detonation, high-velocity oxygen fuel (HVOF), plasma, flame, and arc.
• Detonation Spraying
This is a proprietary process that was invented at Praxair Surface Technologies. Gas and powder are combined in controlled detonations and blasted at supersonic speeds onto the part. Common materials are tungsten carbide or chrome carbide, metallic alloys, ceramics, and cermets.
• High-Velocity Oxygen Fuel
This process is relatively new and has propelled the thermal spray application range into places that used to be unreachable. In HVOF spraying, a gaseous fuel like hydrogen or liquid fuel like kerosene, is mixed with oxygen and combusted inside the combustion chamber of the torch at high pressure. The powder is injected into the flame and heated and accelerated due to supersonic speed of the gas’s velocity. This produces very dense coatings. The HVOF process is the most common technique for thermal spraying wear and corrosion-resistant carbides as well as Hastelloy, Tribaloy, and Inconel alloys.
• Plasma Spraying
Plasma spraying is usually considered to be the most multifaceted of the thermal spray processes. Gases like argon and hydrogen are passed through a torch throughout the plasma spraying operation. The gases are dissociated and ionized through an electric arc. The atomic components recombine past the nozzle and they give off an immense amount of heat. The plasma core temperatures are usually more than 10,000℃, which is more than the average melting temperature of any material. The powder is injected into the plasma plume where it is melted and projected toward the workpiece.
• Flame Spraying
This process is low cost and can easily be performed in the shop or onsite. It is also known as oxy/acetylene combustion spray and is the earliest thermal spray technique that was developed 100 years ago. Oxygen and fuel gas such as acetylene, propane, or propylene is fed into a torch and lit into a flame. Wire or powder can be injected into the flame where it melts and is then thermally sprayed onto the workpiece. Stainless steels, nickel, aluminides, Hastelloy alloys, tin, and babbitt metal (a tin-based alloy) are a few of the materials that flame spraying can apply.
• Arc Spraying
During this process, two wires are brought into contact with each other at the nozzle at the same time. When the electrical load is placed on the wires, it causes the tips of the wires to melt once they touch. Atomizing gases like air or nitrogen are used to clear out the molten material off the wires to move it to the workpiece. Arc spraying is relatively cost-effective and readily functional in the field. Velocities that have low particles allow for high-maximum coating thickness for any specified material. Materials that are typically applied by arc spraying include stainless steels, Hastelloys, nickel aluminides, zinc, aluminum, and bronze.
Style Of Supply Wire:
1.2mm, 1.6mm, 2.0mm, DIN 200,wire weight per spool can be 15kgs and 12.5kgs,
3.2mm, it will be coil,weight per coil is 5kgs/10kgs/15kgs
They can be available according to your requirements.
Package
Products are generally supplied in standard cardboard boxes, pallets, wooden boxes. Special packaging requirements can also be accommodated.
For the Thermal spray wires , we wind small size wire less than 1.6mm wires on spools. Bigger size over than 2.4mm in coils. Then put spools into cartons, Then put the cartons onto pallet or wood box.
718 Alloy, also known as Inconel 718, is a high-strength, corrosion-resistant nickel-based superalloy known for its exceptional mechanical properties and robust performance in extreme environments. Developed primarily for aerospace and gas turbine engine applications, 718 Alloy has since found its way into various industries due to its excellent combination of high-temperature strength, oxidation resistance, and weldability. This versatile alloy is widely recognized for its ability to maintain its properties under prolonged exposure to high temperatures and aggressive environments, making it an ideal material for critical components and structures.
Key Features:
High-Temperature Strength: 718 Alloy exhibits remarkable tensile strength and fatigue resistance at elevated temperatures, making it suitable for applications in high-temperature environments, such as gas turbine engines and aerospace components.
Corrosion and Oxidation Resistance: With its chromium and molybdenum content, 718 Alloy offers excellent resistance to corrosion, oxidation, and other forms of degradation, ensuring long-term performance and reliability in aggressive environments.
Excellent Mechanical Properties: This alloy provides a unique combination of high tensile strength, toughness, and ductility, allowing for the fabrication of complex and highly durable components and structures.
Weldability and Formability: 718 Alloy can be readily welded using conventional methods and exhibits good formability, facilitating ease of fabrication and assembly of complex parts and assemblies.
Versatile Application Range: Suitable for a wide range of applications across various industries, including aerospace, automotive, chemical processing, and oil and gas, where high performance and reliability are required.
Specifications:
- Chemical Composition: Nickel (50-55%), Chromium (17-21%), Iron (Balance), Molybdenum (2.8-3.3%), Niobium (4.75-5.5%), Titanium (0.65-1.15%), Aluminum (0.2-0.8%), and others.
- Tensile Strength: Ultimate tensile strength exceeding 1,000 MPa (145,000 psi).
- Melting Point: Melting point approximately 1,290°C (2,354°F).
- Density: Density of approximately 8.2 g/cm³ (0.296 lb/in³).
- Hardness: Typically ranges from 30 to 45 HRC (Rockwell Hardness).
Benefits:
- Extended Lifespan: Offers superior resistance to corrosion, oxidation, and mechanical fatigue, extending the lifespan and durability of components and structures.
- Enhanced Performance: Provides high-temperature strength and reliability, ensuring optimal performance under extreme conditions.
- Cost-Efficient: Reduces maintenance, repair, and replacement costs by providing long-lasting performance and reliability.
- Versatility: Suitable for a wide range of applications and industries, providing a versatile solution for various engineering challenges.
Applications:
- Aerospace components and structures, including turbine blades, combustion chambers, and exhaust systems
- Gas turbine engines and power generation equipment
- Oil and gas extraction and processing equipment
- Chemical processing and petrochemical industry equipment
- High-performance automotive components and racing applications
- Nuclear reactors and high-temperature processing equipment
Conclusion:
718 Alloy stands as a premier choice for industries and applications requiring high-performance, corrosion-resistant materials capable of withstanding extreme environments and conditions. Its exceptional mechanical properties, high-temperature strength, and robust resistance to corrosion and oxidation make it an indispensable material for critical components and structures across various industries. Whether you are developing aerospace components, high-performance automotive parts, or equipment for the oil and gas industry, 718 Alloy offers the quality, reliability, and performance you can trust. Choose 718 Alloy for your next project and experience the difference in quality, durability, and performance.